Master3DGage Probe/Scan

The new PC-based Master3DGage portable CMM system uses precise, 3D model-based software to
quickly and accurately verify part quality directly on a CNC machine or anywhere else in the
manufacturing process. There’s no metrology experience needed. Just align the part, inspect it, and
report it. First article inspections that used to take hours or days now take just minutes. Use the
internal battery to inspect parts where you want, when you want, without being tethered to an AC
outlet.
Greater productivity for all types of inspections
Master3DGage’s handy, quick-mount CMM system allows easy setup for on-demand measurement and
inspections anywhere on the shop floor. Mount Master3DGage right to your machine and check parts
quickly, without removing them. In-process verification eliminates worries associated with
repositioning parts. Finish typical inspections, such as in-process, incoming, first article and
final inspections, quickly—with surprising ease and accuracy. Measurement reports are generated
automatically, using industry standard formats, so you
will know immediately whether parts are acceptable.

Videos

Master3DGage Laser Scanner Calibration Certificate

Accuracy B89.4.22 ±40µm 2 sigma Probing volumetric accuracy Point acquisition rate ±0.025mm (.00098in) 45,000 points/second Probing point repeatability Points per line 0.014mm (.00055in) 750 @60Hz Measuring volume Line rate 1.2 m (4 ft) 60Hz Weight (system with transit case Line width (mid-field) 10.2 kg/22.49

lb. (33.5 kg/74 lb.) 80mm (3.1 in.)
Universal Power Supply Stand-off distance 110-240 VAC, 50/60 Hz 135mm ±45mm (5.3in. ±1.8in.) Operating Temperatur
Minimum point spacing 0º C to 50º C (32 ºF to 122 ºF) 0.08mm (.0031 in.) 
Storage Temperature Laser power adjustment -30° -70° C (-22°F – 158°F)
Semi-automatic Relative Humidity Probe/Scanner Mount 10% - 90% non-condensing Hot swap, no calibration
Transit case size 30.5 x 53.3 x 96.5 cm (12 x 21 x 3

Tool Building

Verisurf is the global leader in tool building software. Our state-of-the-art system complete with the Virtual Gage literally guides you through the tool building process in real-time using simple to understand graphic feedback. Built on a robust CAD/CAM engine, manufacturers can read CAD files on multiple levels for large assemblies, turning on and off details at will. With Verisurf, you seamlessly reduce the tool building process from months to mere weeks.

Tool Periodic Inspection
Conduct periodic inspection of your tooling without error and at the same time, with greater efficiency and process control. As more and more companies are required to regularly inspect numerous tools to meet government and independent audit requirements, most find that automating the process creates efficiencies without sacrificing accuracy. Verisurf fulfills these demanding requirements by automatically checking key points while directing the operator through a controlled, repeatable process.
Quality Assurance / Quality Control
Manufacturing operations must verify that processes and machined parts meet specifications and quality standards. Fulfilling these needs with Model-based Definition (MBD), Verisurf's unparalleled software ensures Quality Assurance during product development and Quality Control of the final manufactured part. Verisurf also provides a full spectrum of documentation and reporting capabilities for enhanced efficiency throughout the entire product lifecycle. With Verisurf, you eliminate the backup in Quality Control and complete inspections in minutes, instead of hours or even days.
Reverse Engineering
Verisurf Reverse is an advanced, powerful software tool used for processing scan data to produce usable 3D manufacturing models. Bringing state-of-the-art technology to the engineering process, Reverse allows users to precisely measure a physical part or artifact to produce a digital 3D model. Developed on a robust CAD/CAM platform, the premier solution offers advanced point cloud and meshing tools for translating the measured part to CAD geometry.
Automated Inspection
To reduce costs and time required for inspection and enhance process control, Verisurf allows the implementation of automated inspection routines. Users simply create a model-based inspection plan that subsequently prompts inspectors or even non-QA personnel through the entire process. This advanced capability means quality control engineers can develop the foundation plan for entry-level inspectors to run at anytime, leading them through the process step by step. Once inspection is complete, an easy to read report is generated. With Verisurf, manufacturers resourcefully increase productivity while minimizing personnel and training requirements.
Laser Projection
Verisurf Laser Projection offers the fastest and easiest means for creating laser projection programs. It even allows live programming on the projectors, making setup and design changes significantly more efficient. After loading the nominal CAD model from any CAD design program, manufacturers can easily select geometry to quickly create paths for Laser Projectors. With Verisurf Laser Projection, you have an edge on all of the other solutions used in the industry today.
Standard System
Portable measuring arm
Master3DGage™ articulated arm PCMM
6-Axis 1.2m (4 ft.)
Ergonomic counterweight design
USB and power cables
Universal worldwide voltage 110V-240V, CE compliant
Quick setup guide and mouse pad
Calibration certificate
Standard probes (including case)
3mm ruby, 6mm ruby, 15 mm steel spherical hard probes
Quick disconnect, automatic probe identification
Certified qualification sphere
Size ±0.0005mm (0.00002 in.)
Spherical within 0.0001mm (0.000005 in.)
Feature Pack
Internal lithium-ion battery and WiFi
Magnetic base kit
Base anchor with 3 precision ground magnetic blocks
Annodized aluminum training part
Rugged, wheeled transport case
1-year warranty
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PCMM OptionsOptional Laser Scanner
Short probe kit
Long probe kit
Custom probes
NIST traceable length bar
Threaded stand adapter
1, 2 & 3-year extended warranties
3D laser scanner
Scanner cable
Calibration sphere
Rugged transport case

Shop Floor Ready

APPLICATIONS PRECISION DURABLE
FAI's, In Process Control, Data AnalysisVolumetric 0.018mm Shop floor Rugged
Reverse Engineering, Error Mapping Digital probes On machine use

Testimonials

We use our arm and Verisurf ever day and it has increased our productivity so much we no longer use our old CMM. The service we get from Verisurf is outstanding and their products perform to the highest levels I have seen.

Dan Hall

Here at Morgan Cars our standards are exceptionally high. Our arm and Verisurf configuration has over performed in every way. It has a broad range of functionality that covers all aspects of our dimensional control and design reverse engineering.

Tom Morris

For more Information about our solutions and services or to discuss your requirements please feel free to contact us at any time.